AMTEC stands for After Molding TEChnology and refers to the installation of thread inserts in plastic components after molding. Learn more about the product types and find the right variant for your particular application. Here you will find information about successful applications and related topics. Through our ISO 9001:2015 quality accredited system we can offer all our customers efficient service and traceable products. Recommending efficient solutions for your application requirements is what we do best. Your information will never be passed to third parties for marketing purposes. E-Z Press plastic threaded inserts are available in three styles: flush, flanged and reverse slot. Threaded Inserts for Plastics also allow the appropriate installation torque to be applied to the screw without stripping the threads that would otherwise occur if the screw was installed directly into the plastic. The correct installation settings are critical to Heat/Ultrasonic Insert performance. First, drill a hole into your expanded polyvinyl chloride (PVC.) The SPREDSERT 2 is inserted into the bore hole until the knurled collar is fully anchored in the plastic. Ward Street As a fastener is threaded in, the diamond-knurl OD presses into the wall of the hole and secures the insert in place. Your data will be stored according our Privacy Policy. Design and quality of the plastic components including hole consistency, Installation process and resultant quality, and. Heat element welding is a tried and tested joining technique to embed metal thread inserts into thermoplastic moldings. Wolverhampton The bottom part of the bush has a cutting slot. Home Products General Fixings Inserts for Plastics. Our engineering experts love a challenge. The external thread profile has an extremely small flank angle and expands asymmetrically to the thread root. In comparison, E-Z Press plastic threaded inserts are designed for both thermoset plastics and thermoplastics. Next, heat your soldering iron. SPIROL offers a variety of Threaded Inserts for Plastics to meet your performance and installation requirements including Press-In, Self-Tapping, Heat / Ultrasonic and Molded-In Inserts in standard thread sizes ranging from M2 (2-56) to M8 (5/16-18) depending on Insert type. The highly-engineered Optia range includes threaded inserts for plastic parts and fragile materials, are being used in multiple industries to achieve metallic thread performance in a plastic part. The slotted section is compressed at the same time. SPIROL has Application Engineers throughout the world to assist you in your designs, supported by state-of-the-art manufacturing centers and worldwide stocking facilities to simplify the logistics of delivering your product. If you're working with thermoplastics, you need E-Z Sonic ultrasonic plastic threaded inserts, which are specifically designed for use in thermoplastics. Offices Located in the Los Angeles, California Area - Fasteners Delivered Globally ISO 9001 Certified RoHS & WEEE Compliant. Got a part number? Accelerating factory automation, connectivity, and productivity for manufacturing industries. EXPANSIONSERT 1 universal thread inserts are designed for expansion anchoring with thermoset and thermoplastic parts. Processing systems for AMTEC thread inserts. Cooling results in a tight fit with low stress. Minimum order quantities may apply. The external thread profile has an extremely small flank angle and increases asymmetrically to the root of the thread. These inserts are ideal for 3D printing applications. We offer E-Z Sonic ultrasonic thread inserts for plastic in two varieties: tapered and straight. Need help choosing the most appropriate fastening solution for your application? West Midlands SONICSERT thread inserts are specially designed for ultrasonic welding. Make an enquiry about Special Inserts for Plastics. They're specifically created for easy "cold" installation. Install cold in cored or drilled holes. Consult your STANLEY Engineered Fastening Account Executive or your local distributor for specific product information. The QUICKSERT consists of a cylindrical body with an internal thread and a special external thread. SPIROL offers complimentary Application Engineering support to not only help you select the most appropriate Threaded Insert for your plastic assembly, but to also help you design your assembly to achieve the desired performance for the life of the project. QUICKSERT Expansion type 1230 thread inserts are designed for expansion anchoring with thermoset and thermoplastic parts. E-Z LOK threaded inserts for plastic are available with inch and metric internal threads and in brass or stainless steel. Bllhoff innovative partner for joining technology with assembly and logistics solutions. With the embedding of thread inserts (metallic M2 M6) in the thermoplastic material, the melted material is forced into recessed areas and undercuts. High Strength Stainless Steel Mount for Cable Ties, Concealed Trim Clips for Automated Installation, Expander Plugs for Hydraulic Applications, Large Diameter Fasteners for Wind Turbines, ISO Certified Company ISO 9001:2015 Bolt Products Inc. QUICKSERT thread inserts are designed for self-tapping insertion and are available with and without a flange. To view PDF documents, you will need the free Adobe Acrobat Reader. We also take a second look and support you when it comes to fulfilling the requirements of the current development trends of the aerospace industry. Before you begin installing thread inserts for plastic, make sure you're in a well-ventilated area. The HITSERT 3 is a tapering universal insert for thermoplastics. Improper installation can have devastating effects on performance. Give us a call or fill out the form below to connect with us! Use our easy Part Finder to search our online catalog for select Assembly Technologies, Dodge, Heli-Coil, POP, Tucker, and SPR products, as well as our fasteners for plastic applications. Due to their outstanding mechanical properties, low weight and attractive manufacturing costs, plastics are a fundamental part of industry today. We recommend that you test your particular application before ordering your threaded inserts for plastic. Lower Assembly Costs. Once the insert cools, a bond will form around it to form a secure fit. What are the differences between thermoset plastics and thermoplastics? The screw is also locked at the same time. SPIROL's Application Engineers will review your specific requirements, and design the most cost-effective Threaded Insert to meet your technical and commercial needs. Examples of thermosets are Bakelite, epoxies, urea and polyester resins. internal hexagon). A selection of our customer projects are presented here. The thread bush is inserted and screwed in with a rotating spindle, which does not have to be screwed out. Metal elements of any size are heated up extremely quickly (approx. RIVNUT and RIVKLE Part Selector and Customization Tool, Specially designed for thermal installation, Efficient installation with single-mandrel, multi-mandrel and automated insertion machinery with preheating device, Large contact surface for plastic before installation, Flexible assembly through thermal installation, tapping or cold insertion, Milled external contour (tight tolerances), Specially designed for ultrasonic welding. SPREDSERT thread inserts with a retaining flange are designed for expansion anchoring with thermoset and thermoplastic parts. Press-In, Self-Tapping, Heat / Ultrasonic and Molded-In Inserts are suitable for plastics in this category. All Rights Reserved. SPREDSERT 2 thread inserts are designed for expansion anchoring with thermoset parts. Assembly is thus optimized with low screw-in torques. Available from stock in a range of sizes, with specials to order. Our products and services are tailored to the requirements of many different sectors. Additional materials and finishes can be evaluated upon request. We are the only company of our kind that offers the total integrated solution. This is followed by the joining process. The SPREDSERT 1 is inserted into the bore hole until the knurled collar is fully anchored in the plastic. AMTEC thread inserts have been specifically designed for after molding installation. Based on the use of heat, a tight fit with low stress during cooling results. Once installed, these expansion inserts compress slightly along their machined-in slots. HITSERT 2 thread inserts are specially designed for thermal installation. Ideal for 3D printing. Select from the options below for more specificity about the different types of SPIROL's Threaded Inserts for Plastics or contact us for complimentary technical support! SPREDSERT 1 thread inserts are designed for expansion anchoring with thermoplastic parts. For brittle and ductile plastics, e.g. Advantageous with automatic feed as no direction-based orientation is necessary here. On installation of the thread insert in the mounting hole, the diamond knurling is expanded by the spreader plate, which is pushed down. Establishing the approximate hold size requirements varies depending on a range of factors like material and tools. The screw causes the radially secured SPREDSERT2 to expand again, the anchor rings penetrate the plastic material and ensure the tight fit of the thread insert. Insert type, design with type and quality of the Insert features. ERW (electromagnetic resistance welding) is a technique developed by KVT Bielefeld for the joining of metal and thermoplastics. To Install, simply press them into place with a rubber mallet, arbor press or other implement. The necessary energy is generated as alternating voltage in the ultrasonic generator, converted into mechanical vibration (20 40kHz) and then introduced with a sonotrode. Click here for details, Fastenright Limited Heat/ Ultrasonic Inserts are not suitable for thermosets since this type of plastic can not be reformed. Attention to knurl and thread quality further enhances performance. No matter what industry you are working in, whether it is shipbuilding, rail vehicle manufacturing, the electronic industry, plant engineering or mechanical engineering: We support you with all questions about fastening technology. In addition, the metal thread of an Insert provides permanent creep resistance for the entire load path of the thread to prevent loosening and maintain a durable tightly threaded connection. The slotted anchoring section with diamond knurl is compressed. The slotted section is compressed at the same time. These plastic threaded inserts are made to be used with injection molded parts. They are available in various versions with nut and bolt threads. You can read more about removing Cookies here: Privacy Policy. The thread insert is now securely anchored to prevent twisting or pull-out. Owing to its patented external contour (characterized by a fine, self-tapping thread with an asymmetric flank profile), HITSERT 3 is the first thread insert to be suitable for the complete range of well-established installation methods. The SPREDSERT with retaining flange is inserted into the through hole at the rear until the retaining flange is seated. Some of the more common thermoplastics are ABS, polyamide (eg. This optimizes installation with low driving torques. They are used in an enormous range of sectors, for example in air bags, automotive interiors and air-conditioning systems, in addition to office furniture. With ideal load distribution, a tight fit is ensured. Through the heat transfer during insertion, the plastic is briefly plasticized and flows into the undercut and knurling of the thread insert. An electromagnetic AC field heats the thread insert without contact and the contact surface of the plastic component is plasticized. Specialty materials are available upon request. Available in three lengths. SPIROL's standard Inserts are manufactured from aluminum or brass (depending on the Insert type) and have a plain finish. SPIROL offers a comprehensive line of Threaded Inserts for Plastics to suit the installation method, plastic type and performance requirements of your specific application. The result: a wear-free, high-strength thread in your high-quality plastic components. The EXPANSIONSERT 2 thread insert consists of a body with an internal thread that features knurling and undercuts on the lateral surface. Leverage our smart factory solutions to enable Industry 4.0 methodologies and seamless connectivity. 2022 STANLEY Engineered Fastening. We welcome all types of commercial enquiry for screws, nuts, bolts etc. The QUICKSERT Hex consists of a cylindrical body with an inner thread, internal hexagon and a special external thread. The lower part of the bush is provided with a cutting slot. They're also ideal for 3D printing applications. They are available in various versions with nut and bolt threads. RoHS compliant TO ORDER: Product Code (Series #) / Thread Size / Length / Material / Finish EXAMPLE: INS 19/M5 / .250S EK. The axial pulling action of the mandrel makes the QUICKSERT Expansion shear at the predetermined breaking point between the anchoring sleeve and thread bush. Inserts for plastics are designed for fast installation into thermoplastics using heat or ultrasonics. Type 0730 can be installed from both sides. They can both also be installed with an ultrasonic horn or a heat driver. Would you like to discover more of the World of Joining? We offer them in two varieties: tapered and straight. Cooling then results in a tight fit with low stress.. SPIROLs Inserts are designed to maximize and balance rotational torque and tensile (pull-out) performance. During the simultaneous joining process, the melted material is forced into recessed areas and undercuts. The body contains a spreader plate, which is pushed down into the mounting hole on installation of the thread insert. Both options feature knurl/groove patterns designed for optimum torque and pull out resistance. Plastic threaded adaptors, including threaded inserts and often referred to as plastic tubular threaded adaptors, are designed to install into a hole in work or inside a round, square, rectangular, or oval tube to provide a female threaded opening to insert a male stud. If one of SPIROL's standard Threaded Inserts does not meet your needs, our Application Engineers will work with you to design a custom Insert to meet your unique requirements. If you would like to know more, simply download the relevant brochures. SPIROLs design guidelines encompass general recommendations for: Access Design Guidelines for Threaded Inserts. Nylon 6-6), PVC and polycarbonate (PC). The QUICKSERT Expansion is spun on to the rotating threaded mandrel of the installation tool and introduced into the mounting hole. Innovative Fastening Solutions. High pull-out and torsion values. The tapping process for Self-Tapping Inserts has to be set to avoid hole reaming. QUICKSERT Hex thread inserts are designed for self-tapping insertion and are available with and without a flange. Very good tight fit is achieved with an ideal distribution of load. PerformanceThe following factors impact Insert performance: In addition to a comprehensive line of engineered components used for joining and assembly, SPIROL also offers a full range of Installation Equipment for Threaded Inserts for Plastics specifically designed to facilitate cost-effective and high quality assembly of your products. Install ultrasonically or with heat staking for a strong, post-molded installation. Alignment of the mating component and how it supports the installed Insert. IATF 16949 | ISO 9001 | ISO 14001 | Ford Q1 | AS 9100 | Nadcap AC7108 Chemical Processing | Nadcap AC7116 Nonconventional Machining | Caterpillar MQ11005 SQEP, 2022 SPIROL, All Rights Reserved | Sitemap | Privacy Policy | Terms & Conditions, Hole size adjustment based on percentage of filler content, Clearance hole diameter for mating component. Stay current on newsworthy trends, thought leadership, product releases, events, and more by signing up to receive our direct communications customized by industry. Their great flexibility in terms of processing and component design leads to an increasing replacement of metallic materials by plastics. Whether you are working in thermoplastic or thermoset plastic, E-Z LOK offers a threaded insert with the superior holding power you need. You are currently using Internet Explorer 7/8/9, which is not supported by our site. Without metal parts that could fall out. Both feature knurl/groove patterns designed for optimum torque and pull out resistance. Feel free to contact us at any time to engage our Application Engineering Team! We are here to help! For the additional expansion force, it is necessary to increase the tightening torque by 10%. Skype: fastenright, We use cookies on our website to ensure that we give you the best possible user experience. Thermoset plastics require the use of Molded-In, Press-In, or Self-Tapping Inserts. The screw causes the radially secured SPREDSERT 2 to expand again, the anchor rings penetrate the plastic material and ensure the tight fit of the thread insert. The main distinction is that an irreversible chemical reaction occurs during the thermosetting process of thermoset plastics, so they can only be melted and shaped once, while thermoplastics do not undergo any chemical change when molded they can be melted down and remolded several times over if need be. With ideal load distribution, a tight fit is ensured. If you continue without changing your settings, we'll assume that you are happy to receive all cookies on the Fastenright website. By continuing to use this website you agree to our use of these cookies. Since no cutting slot is needed, no chip is produced because the thread insert molds itself into the plastic. QUICKSERT Plus thread inserts are designed for self-forming insertion and are available with and without a flange. Samples may be provided to distributors upon request! Each application has unique considerations such as the specific plastic type in which the Threaded Insert will be used, torque and tensile requirements, corrosion resistance, temperature requirements, and installation methods. With AMTEC high-strength thread inserts for plastic parts. unsaturated polyester resins (SMC, ZMC), polyurethane and glass fiber-reinforced thermoplastics. For the best experience, please use one of the latest browsers. The data you provide on this form will only be used to respond to your enquiry. Push it down into the insert. The external thread profile has an extremely small flank angle and increases asymmetrically to the root of the thread. Let us help! For more information on our cookie use, see our Privacy Policy. Since an Insert is generally twice the diameter of a screw, the shear surface is increased fourfold, thereby significantly enhancing the load carrying ability of the bolted plastic joint as compared to one without the use of a metal Threaded Insert. The HITSERT 2 thread insert is heated to the melt temperature of the plastic. Today the world of lightweight construction can no longer be imagined without plastics, and they are conquering ever more sectors. Email Nelson Sales & Service By screwing in the screw, the thread insert is pushed apart in the anchoring section, so that the diamond knurling penetrates the plastic material. These plastics are tough and heat-resistant. Lightweight construction, e-mobility, hybrid propulsion: We have the answer to current requirements in modern automotive engineering.Lightweight construction, e-mobility, hybrid propulsion: We have the answer to current requirements in modern automotive engineering.
- Marmot Women's Rain Pants
- 2004 Hyundai Elantra Gt Alternator
- Black Thread Anklet On Which Leg
- Best Hotels In Carcassonne
- Kitteridge Gentleman's Chest
- 40 Inch Prehung Exterior Door